Thermal Imaging for Manufacturing Companies

Costly failures, unscheduled downtime & production loss can be critical situations for manufacturing companies & utilities. A permanent & reliable solution for preventing such critical conditions is thermal imaging.

Thermal Imaging or Infrared Thermography Service is used by numerous utilities, manufacturing companies & refineries for detecting problem areas & hot spots that can lead to electrical fires & production downtime. IR imaging is an extremely useful tool for maintenance experts. This is because the IR cameras provide accurate images of the complete electrical power supply system & countless production components & equipments that help in the optimization of the overall production process.

Thermography for Manufacturing Companies

Thermography technique can be applied for inspecting a wide range of mechanical & electrical equipments. Mechanical equipments where thermal imaging can be applied include:

  • Storage Tanks: For checking the sludge level
  • Conveyor Belts: For inspecting overheated bearings
  • Pumps: Helps in checking fuse problems, overheated connections, overloaded electrical cables, etc
  • Motors: Thermography helps check misalignments, overheated bearings & windings, etc
  • Process Valves: Keeps a check on whether the valves are open or closed or if there is presence of leakage of any sort
  • Pipelines: Thermal images help in locating areas with temperature anomalies if any
  • Furnace: Extremely useful in industries with high temperature furnace, boiler & heater applications

Thermography technique can also be applied to countless electrical equipment like Fuse Panels, Transformers, Electrical Cabinets, Switchgear, Motor Control Centers, Beaker Panels, Wall Sockets, etc.

Thermography for Utilities

Just like manufacturing industries, thermal imaging also finds its widespread use in utilities, where this technique is applied for detecting problems during power generation, distribution & transmission. The IR cameras constantly monitor the utilities for anomalies before they can turn into costly failures.

Electrical Contractors
Advantages of Thermography
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  • Reduction of production losses due to unplanned
  • Reduced maintenance and repair costs
  • Increased equipment life
  • Increased Mean-Time-Between-Failures (MTBF)
  • Increased productivity and profitability
  • Reduced insurance premiums
  • Condition monitoring
  • Medical imaging
  • Research
  • Process control
  • Non destructive testing